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Operational Excellence for Automotive and Tire Manufacturing
Unify production systems across vehicle assembly, component manufacturing, and tire production with a scalable platform for monitoring, control, and analytics that meets the demands of modern automotive operations.
Get in touch with us: 508 543 8600 | [email protected]
Industry Challenges
Automotive manufacturers face mounting operational pressure. The automotive industry is undergoing its most significant transformation in a century. Electric vehicles, autonomous driving systems, and connected car technologies are reshaping production requirements while global competition intensifies. Manufacturers must deliver higher quality with greater flexibility, all while managing increasingly complex supply chains and meeting stringent environmental regulations.
Vehicle Complexity
Electric, hybrid, and autonomous platforms add layers of production complexity.
Just-in-Time Demands
Just-in-time and just-in-sequence production requires flawless coordination.
Data Silos
Disconnected systems isolate body, paint, assembly, and powertrain shops.
Quality and Traceability
Stringent quality and traceability requirements span the supply chain.
Legacy Systems
Aging SCADA and HMI systems limit visibility and scalability.
Connected Production
OEMs and suppliers must differentiate with smarter, connected production
Why Traditional Approaches Fail
Traditional HMI/SCADA and point solutions fall short. Legacy automation systems were designed for a simpler era of automotive manufacturing. They served their purpose when production lines were static and vehicle platforms lasted a decade. But today's automotive environment demands flexibility, integration, and scalability that traditional architectures simply cannot provide. The result is fragmented visibility, limited agility, and mounting technical debt.
- Operate in isolation across lines, cells, and plants
- Lack integration between automation, quality, MES, and enterprise systems
- Require extensive custom development and maintenance for each vehicle program
- Struggle to scale from machine-level to plant-wide and enterprise deployments
- Limit ability to support new EV and battery production requirements
- Provide insufficient traceability for recall management and compliance
Solution Overview
A Unified Platform for Automotive Manufacturing Operations
The GENESIS automation software platform connects and contextualizes operational data across:
- Vehicle assembly lines and body-in-white operations
- Paint shops and environmental control systems
- Powertrain, battery, and EV component production
- Tire manufacturing and curing processes
- Quality systems, traceability, and enterprise applications
- Multi-plant and global manufacturing networks
What You Can Achieve
Monitor production, equipment, and quality in real time across all shops
Improve overall equipment effectiveness (OEE) with actionable performance insights
Reduce unplanned downtime with built-in alarming and predictive diagnostics
Connect disparate systems and automation vendors across the production network
Enable comprehensive traceability for quality compliance and recall management
Scale from single lines to enterprise-wide deployments across global plants
Key Use Cases
- Vehicle assembly line monitoring and performance tracking
- Body shop weld quality and robot cell visualization
- Paint shop environmental monitoring and energy management
- Powertrain and battery production oversight
- Tire curing and quality control systems
- OEM machine builder embedded HMI solutions
- Multi-plant dashboards and global KPI reporting
Real-World Results
Comau Pico (Stellantis)
- Global machine builder HMI/SCADA deployment
- Standardized operator interfaces across automotive production equipment
- Accelerated commissioning and reduced engineering effort for production lines worldwide
Read the full Comau Pico success story.
Continental AG
- Automotive supplier production monitoring and visualization
- Integrated quality and performance visibility across manufacturing operations
- Supporting tire and automotive component production excellence
Read the full Continental AG success story.
Why Choose Mitsubishi Electric
- Built for discrete and hybrid automotive manufacturing environments
- Proven with leading OEMs, Tier 1 suppliers, and machine builders
- Multi-vendor connectivity across PLCs, robots, and automation systems
- Supports EV and battery production monitoring requirements
- Scales from single machine to global enterprise
- Accelerated deployment with automotive industry templates
Transform Your Automotive and Tire Manufacturing Operations
Drive visibility, improve quality, and achieve operational excellence across your plants.