Materials and mining hero image

Visibility and Control for Mining, Metals, and Materials Processing

Monitor, control, and optimize extraction, processing, and production operations with a unified platform designed for harsh environments and energy-intensive processes across the materials value chain.

 

Get in touch with us:  508 543 8600

Industry Challenges


Mining, Metals, and Materials producers face demanding conditions. The materials sector operates at the intersection of harsh physical environments and intense economic pressure. Mining, metals processing, cement production, and specialty materials manufacturing all share the challenge of optimizing energy-intensive operations while meeting increasingly stringent safety and environmental requirements. Remote locations and legacy infrastructure compound these difficulties.

Materials and Mining Industry icon for dispersed assets

Remote, Harsh Sites

Geographically dispersed assets operating in harsh, remote environments

Materials and Mining Industry icon for rising energy costs

Rising Energy Costs

Energy-intensive processes facing mounting cost pressures

Materials and Mining Industry icon for aging infrastructure

Aging Infrastructure

Aging infrastructure and legacy automation systems

Materials and Mining Industry icon for safety and sustainability

Safety and Sustainability

Rising safety, environmental, and sustainability requirements

Materials and Mining Industry icon for limited visibility

Limited Visibility

Blind spots across extraction, processing, and logistics

Materials and Mining Industry icon for throughput vs impact

Throughput vs. Impact

Optimize throughput while reducing environmental impact across operations

Why Traditional Approaches Fail


Traditional control systems and point solutions fall short. Mining and materials operations have historically relied on rugged, standalone control systems designed for harsh environments. While reliable, these systems create operational silos that prevent enterprise-wide visibility and optimization. Remote locations compound the challenge, making it difficult to attract talent and maintain consistent operations across geographically dispersed assets.

  • Operate in silos across pits, plants, and processing facilities
  • Lack integration between extraction, processing, and enterprise systems
  • Provide limited remote visibility for distributed operations
  • Struggle to support energy optimization and sustainability reporting
  • Require extensive on-site presence for monitoring and response
  • Offer insufficient analytics for predictive maintenance

Solution Overview


Materials and Mining Display 1-Processing Overview

A Unified Platform for Mining and Materials Operations

The GENESIS automation software platform connects and contextualizes operational data across:

  • Mining extraction and material handling
  • Metals processing and steel production
  • Cement plants and kiln operations
  • Glass, ceramics, and specialty materials manufacturing
  • Energy systems and environmental monitoring
  • Multi-site and global operations

What You Can Achieve


Monitor extraction, processing and production in real time

Optimize energy consumption across energy-intensive processes

Improve safety with proactive alarming and incident response

Enable remote operations for distributed and hard-to-access assets

Track environmental metrics and sustainability KPIs

Integrate legacy systems with modern automation platforms

Key Use Cases


  • Mine operations and material handling monitoring
  • Steel mill and metals processing visualization
  • Cement kiln optimization and plant control
  • Energy management and demand response
  • Equipment condition monitoring and predictive maintenance
  • Environmental compliance and emissions tracking
  • Remote operations center integration
Materials and Mining Display 2-Lime Kiln dashboard view

Real-World Results


Sasa Mine

  • Centralized mine and plant operations visibility
  • Real-time monitoring of mining and flotation processes
  • Multi-vendor equipment integration
  • Scalable platform for continuous modernization

Read the full Sasa Mine success story.

FLSmidth

  • Remote monitoring of mining and cement assets
  • Real-time alerts and predictive maintenance support
  • Reduced downtime and increased asset uptime
  • Improved energy efficiency and sustainability

Read the full FLSmidth success story.

Metal Trade Comax a.s.

  • Plant-wide production and process visibility
  • Integrated quality, alarm, and production reporting
  • High-volume manufacturing data management
  • Advanced process analytics and traceability

Read the full Metal Trade Comax a.s. success story.

Preciosa Ornela, a.s.

  • Glass furnace and process monitoring
  • Real-time visualization, trends, and alarms
  • Centralized management of plant assets
  • Web-based operational visibility

Read the full Preciosa Ornela, a.s. success story.

Why Choose Mitsubishi Electric


  • Built for harsh industrial and remote environments
  • Supports energy-intensive process optimization
  • Multi-vendor connectivity across legacy and modern systems
  • Scales from single facility to multi-site enterprise
  • Enables secure remote operations and monitoring
  • Proven in metals, mining, cement, and materials processing
Materials and Mining Display 3-Glass Tempering dashboard

Transform Your Mining, Metals and Materials Processing Operations

Improve visibility, optimize energy usage, and drive operational excellence across your facilities.

Request a Demo   |   Download the GENESIS Brochure