Visibility and Control for Mining, Metals, and Materials Processing
Monitor, control, and optimize extraction, processing, and production operations with a unified platform designed for harsh environments and energy-intensive processes across the materials value chain.
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Industry Challenges
Mining, Metals, and Materials producers face demanding conditions. The materials sector operates at the intersection of harsh physical environments and intense economic pressure. Mining, metals processing, cement production, and specialty materials manufacturing all share the challenge of optimizing energy-intensive operations while meeting increasingly stringent safety and environmental requirements. Remote locations and legacy infrastructure compound these difficulties.
Remote, Harsh Sites
Geographically dispersed assets operating in harsh, remote environments
Rising Energy Costs
Energy-intensive processes facing mounting cost pressures
Aging Infrastructure
Aging infrastructure and legacy automation systems
Safety and Sustainability
Rising safety, environmental, and sustainability requirements
Limited Visibility
Blind spots across extraction, processing, and logistics
Throughput vs. Impact
Optimize throughput while reducing environmental impact across operations
Why Traditional Approaches Fail
Traditional control systems and point solutions fall short. Mining and materials operations have historically relied on rugged, standalone control systems designed for harsh environments. While reliable, these systems create operational silos that prevent enterprise-wide visibility and optimization. Remote locations compound the challenge, making it difficult to attract talent and maintain consistent operations across geographically dispersed assets.
- Operate in silos across pits, plants, and processing facilities
- Lack integration between extraction, processing, and enterprise systems
- Provide limited remote visibility for distributed operations
- Struggle to support energy optimization and sustainability reporting
- Require extensive on-site presence for monitoring and response
- Offer insufficient analytics for predictive maintenance
Solution Overview
A Unified Platform for Mining and Materials Operations
The GENESIS automation software platform connects and contextualizes operational data across:
- Mining extraction and material handling
- Metals processing and steel production
- Cement plants and kiln operations
- Glass, ceramics, and specialty materials manufacturing
- Energy systems and environmental monitoring
- Multi-site and global operations
What You Can Achieve
Monitor extraction, processing and production in real time
Optimize energy consumption across energy-intensive processes
Improve safety with proactive alarming and incident response
Enable remote operations for distributed and hard-to-access assets
Track environmental metrics and sustainability KPIs
Integrate legacy systems with modern automation platforms
Key Use Cases
- Mine operations and material handling monitoring
- Steel mill and metals processing visualization
- Cement kiln optimization and plant control
- Energy management and demand response
- Equipment condition monitoring and predictive maintenance
- Environmental compliance and emissions tracking
- Remote operations center integration
Real-World Results
Sasa Mine
- Centralized mine and plant operations visibility
- Real-time monitoring of mining and flotation processes
- Multi-vendor equipment integration
- Scalable platform for continuous modernization
Read the full Sasa Mine success story.
FLSmidth
- Remote monitoring of mining and cement assets
- Real-time alerts and predictive maintenance support
- Reduced downtime and increased asset uptime
- Improved energy efficiency and sustainability
Read the full FLSmidth success story.
Metal Trade Comax a.s.
- Plant-wide production and process visibility
- Integrated quality, alarm, and production reporting
- High-volume manufacturing data management
- Advanced process analytics and traceability
Read the full Metal Trade Comax a.s. success story.
Preciosa Ornela, a.s.
- Glass furnace and process monitoring
- Real-time visualization, trends, and alarms
- Centralized management of plant assets
- Web-based operational visibility
Read the full Preciosa Ornela, a.s. success story.
Why Choose Mitsubishi Electric
- Built for harsh industrial and remote environments
- Supports energy-intensive process optimization
- Multi-vendor connectivity across legacy and modern systems
- Scales from single facility to multi-site enterprise
- Enables secure remote operations and monitoring
- Proven in metals, mining, cement, and materials processing
Transform Your Mining, Metals and Materials Processing Operations
Improve visibility, optimize energy usage, and drive operational excellence across your facilities.
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